3t/h Organic fertilizer granulating production line

In modern agricultural production, organic fertilizer granulation production line has become a key equipment system for efficient treatment of organic waste and production of high-quality organic fertilizer. Our organic fertilizer granulation production line adopts advanced technology and integrates a full set of equipment such as diesel-powered drivable compost turner, feeder, crusher, mixer, roller extrusion granulator, screening machine and packaging machine, providing customers with a one-stop organic fertilizer production solution. This production line can not only efficiently process a variety of organic raw materials such as livestock and poultry manure, crop straw, kitchen waste, etc., but also produce high-quality organic fertilizers with uniform particles and balanced nutrients through scientific proportioning and fine processing. It has the characteristics of high productivity and low energy consumption.

Organic fertilizer granulation production line process flow

1. Raw material pretreatment stage

The diesel-powered drivable compost turner is the core equipment of the first process of the production line. This drivable compost turner uses diesel power, is flexible to operate, and can effectively accelerate the fermentation process of raw materials. Customer feedback shows that compared with traditional compost turning equipment, our diesel-powered compost turner has increased working efficiency by 35% and is easier to operate.

After the raw materials are fully fermented, they are evenly transported to the next process by the feeder. Our intelligent feeding system can accurately adjust the feeding speed according to production needs to ensure stable operation of the production line.

2. Crushing and mixing process

The crusher crushes the pretreated raw materials to ensure uniform particle size. The equipment uses special alloy cutters with strong wear resistance and long service life. According to customer production data, our crusher can process 3-5 tons of raw materials per hour, and the energy consumption is lower than the industry average.

The crushed raw materials enter the mixer for full mixing. This step can add necessary nutrients for formula adjustment. The mixing uniformity of our double-shaft mixer reaches more than 98%, ensuring the quality consistency of the final product.

3. Core granulation process

The double-roll extrusion granulator is the core equipment of the organic fertilizer production line. It adopts advanced dry granulation technology and can form high-density granules without adding adhesives. The actual use of customers shows that the granules produced by our double-roll granulator are high in strength, not easy to break, and the granulation rate is stable at more than 95%.

The equipment has the following significant advantages:

Low energy consumption: 30% energy saving compared with traditional granulation methods

High output: single machine production capacity can reach 2-8 tons/hour

Strong adaptability: can handle a variety of organic raw material combinations

Easy maintenance: modular design, easy maintenance

4. Screening and packaging process

The granulated products enter the screening machine for grading, and unqualified particles are automatically returned for re-granulation to ensure the quality of the finished product. Our drum screening machine adopts variable frequency speed regulation, which can be flexibly adjusted according to different particle size requirements.

Finally, the packaging machine automatically packages the finished organic fertilizer according to the set weight. The equipment supports a variety of packaging forms, with a metering accuracy of up to ±0.2%, which greatly improves the packaging efficiency and accuracy.

After using our full set of organic fertilizer granulation production line, the customer's production efficiency has been significantly improved

Daily processing capacity: increased from 30 tons to 80 tons

Labor cost: reduced by 60%, only 3 people are needed to operate the entire production line

Reduced energy consumption: comprehensive energy consumption decreased by 25%

Product quality: the moisture content of granular organic fertilizer is controlled below 12%, and the granule strength is increased by 40%

Our organic fertilizer granulation production line has successfully helped many customers realize the resource utilization and efficient transformation of organic waste with advanced process design and reliable equipment performance. Whether it is a livestock and poultry farm, an agricultural cooperative or a professional organic fertilizer production enterprise, this complete set of organic fertilizer granulation production line can provide you with efficient organic fertilizer production solutions.

If you are looking for efficient, stable and energy-saving organic fertilizer production equipment, please feel free to contact me. We will provide the most suitable equipment configuration plan and technical support according to your specific needs.